The online automatic hardness detection system is designed based on the automatic gate Brinell hardness tester. On the basis of the original hardness tester, automatic loading and unloading, workpiece identification, automatic grinding (or milling), chip suction, workpiece compression and other devices are added. Automatic statistics, report generation and remote communication functions are added to increase durability and reliability. Designed to ensure that the system can operate continuously for a long time.
The online hardness automatic detection system can test both large workpieces and small workpieces; it can test workpieces with simple shapes and complex shapes; it can test piece by piece or randomly; it can test Brinell hardness. , and can also test Rockwell hardness; either the traditional indentation method can be used to test Brinell hardness, or the rapid sounding method can be used to test Brinell hardness.
Generally speaking, the online hardness automatic detection system is just a small system in the field of automation and is not complicated. As long as the high reliability and high stability hardness measuring head and indentation measuring device are solved, the online hardness automatic detection problem of many workpieces can be solved. Can be solved. It can be said that as long as there is a need, there will always be a way.
The online hardness automatic detection system adopts the real Brinell or Rockwell hardness testing principle, and the testing accuracy complies with the corresponding national standards GB/T230.2 or GB/T231.2.
The online hardness automatic detection system can provide reliable value transmission for test force, hardness value and indentation measurement value, provide online correction function, and provide calibration certificates for provincial measurement units.
beneficial effects
The use of online hardness automatic detection system can bring the following benefits to users:
● Improve detection efficiency and save labor costs.
● Avoid false detection and missed detection caused by human factors.
● Improve brand value.
● Gain more trust from high-end and foreign users.
● 100% hardness testing can greatly improve the reliability of the product’s mechanical properties.
● Parts that pass 100% hardness testing can get more orders.
● The value of workpieces that have undergone 100% hardness testing, can provide testing data, and can be re-inspected will be significantly improved.
● Be the first to adopt the online hardness automatic detection system, which can make your products unique.
Application scope
The application prospects of online hardness automatic detection systems in the industrial field are very broad. Currently, many workpieces that still use manual inspection one by one, still have to sample inspection, have to cut samples for inspection, and have to use other methods to inspect, in fact, can be Use the automatic hardness detection line to solve the problem.
For example, in the automotive industry, engine casings, engine covers, cylinder liners, crankshafts, connecting rods, pistons, wheel hubs, axle housings, axle shafts, brake discs, gears, high-strength bolts, etc. can in principle achieve online hardness automation. detection.
